Tuesday, February 22, 2011

CONGRATULATION MY BEST FRIEND





Sorry Bro,

Jangan kecik hati aku lambat publish posting ni. Tahniah lagi sekali sebab menang 4 pingat Perak, hadiah pertama produk komersial dua minggu lepas dan menang Pingat Emas kategori makanan kat Malaysia Technology Expo kat KLCC Convention Centre last week. Oh lupa pulak, besfren PJ mana satu, sah-sahlah yang cerdik ngan kacak tu, Dr Norazlanshah Hazali...Mashita tu wife di yang tudung merah tu. Pengurus di Mata Ayer Spa.


Wednesday, February 9, 2011

Markah Exam HACCP/Audit dan Gambar Lawatan Ke Raub Part 2



Minta maaf ler bebanyak. Lately ni sibuk ngan urusan mahkamah...Sibuk ngan projek terbaru Pembangunan Halal dan nak tamatkan mana-mana projek ongoing yang kebanyakannya di tahap akhir dah. Syukur dari 7 projek kiranya 2 dah dapat GMP/HACCP, 2 tgh nak audit dan 2 tgh buat audit dalaman. Projek pembinaan 7 kilang dah start kat Pedas Linggi, asyik meeting teknikal ngan pergi site jer lately ni. kengkawan kat KIMAR pun tak kurang sibuknya. Ezy Cakes dah ready untuk pensijilan HALAL dan GMP tinggal fine tuning sikit lagi sari segi kemudahan dan dokumentasi plus tunggu lesen kilang dari DBKL...SUCO dah submit pensijilan HALAL tunggu Pak Haji datang Audit. Tang GMP aku tgh siapkan manual GMP. Urusan ngan Perunding Peralatan, ada sikit lambat sebab beberapa masalah berbangkit. Serantau, Malinja dan Cardyna tengah nak buat reno...

Kalau projek IKBN Naka start dalam waktu terdekat, menari inanglah jawabnya sebab tak cukup kaki. Janganlah datang projek baru dalam waktu terdekat....rasa nak cutilak rasanya. Apa pun PJ minta maaf sangat lambat sikit tanda exam ni. Tak taulah kenapa, takde mood. nampaknya prestasi ok...


Harap korang belajar something dari lawatan ni. dapat gak makan Nasi Ayam Raub. Paer 3 nanti PJ akan publish gambar kanak-kanak ribena di hadapan kamera. PJ suker lak tengok gambar-gambar ni...

PJ

Friday, February 4, 2011

Malinja Doner Kebab...Kilang No 10 Kat KIMAR Mukim Batu






Lawatan Bebudak BeST Program ke Raub-Part 1


Salam Tahun Baru Cina,


Siap bawak bekal lagi...Patutlah boleh pakai Beg Mont Blanc. Munir...Munir. Macam kembar lima jer diorang. kalau tak percaya, nanti tengok semua gambar yang akan PJ publish
Gadis-gadis ayu menaiki bas....dress up habis korang hari tu ye.
Ni la pemandangan di dalam Bas. Ada nyanyi-nyanyi tak dalam bas...ker semua tido. Apa yang terjegil bijik mata ko Cem. Sawan kamera ekh

Lawatan pergi Raub ni bertujuan untuk bebudak BeST dapat lihat macamana sebuah kilang GMP herba beroperasi. Perlu diingat GMP Farmaseutikal ada beza sikit dengan GMP Makanan. Kalau korang perasan, diorang dah asingkan kawasan pemprosesan yang diorang klasifikasikan sebagai kawasan GMP....dan lain-lain kawasan sebagai non-GMP area. Sebab tu korang boleh masuk lalu kat koridor tu tanpa pakaian pelindung dan tengok operasi kat dalam bilik tu umpama tengok ular mengawan...teringat David Teo cakap dlm Raja Lawak, "awak pernah tengok ular berak ka ?" mengarut jer Pak Cik ni tapi nak kisah apa. Dia ada duit, suka hati dia lar nak cakap apa. Calculator......calculating....calculated....culprit !!! hahaha

Bagi yang berminat tentang process flow diorang, ni PJ ambil dari website diorang

Bertolak selepas subuh, disebabkan jam/jem kat MRR2, sampainya hampir pukul 12pm. PJ tak naik bas sebab PJ sepatutnya ada audit petang tu kat kilang KIMAR yang korang lalu masa naik bas hari tu. Munzir kata dia nampak masa pegi. Patut ler scor, observant rupanya. PJ punya mengejar dari belakang, takut PJ dah sampai, lawatan pun dah habis. Rupanya PJ sampai dulu area tu tapi atas bisikan dari langit dan Rasukan Ablasa, pergi pulak patah balik nak jumpa Cik Siti Salmah kat Kuala Lipis. Macamana tu ??? Mak Dato' Siti kata, patah balik lalu ikut Cheroh then ke Sg Koyan. kalau sempat singgah kat rumah hinggap Chef Wan.

Nasib baik bila dah sampai, korang baru start lawatan. Kalau kilang buat ekstrak herba ni, ini loji rintis yang ke 3 kot. Tapi ada beza sikit operasinya. Ini pesanan dari orang TPM kat Raub tu. Jangan la kecik hati tak dapat masuk kilang Kopi tu, sebab kilang GMP/HACCP certified diorang takde koridor macam kat loji herba tu. So nanti tercemar pulak kopi diorang. Lagipun difikir-fikirkan balik...berapa banyak PPE dia nak sediakan untuk 2 bas rombongan Cik Kiah. Penutup mulut mau habis 2 kotak tu ???
Abg ni la yang pesan

Nantikan sambungan part 2. Banyak gambar lagi nak kena upload. Tq to En Nazri atas ehsan gambar2 di atas. Keputusan Exam hari tu...nanti PJ siapkan. Nak sambung tgk Psych jap.

Wednesday, January 26, 2011

Keputusan Exam Group A GMP/HALAL





Salam Semua, Seperti yang dijanjikan...ini keputusan yang korang dapat. Not bad. Apa-apa pun good luck untuk exam HACCP/Audit. Diam tak diam dah nak habis modul teknikal. Sedih pulak rasanya berpisah ngan kengkawan. Walaupun PJ datang sekali-sekali, tapi touching jugak bab pisah-pisah ni. Pakcik Nazri lagi sedih, sebulan mengadap korang...

Friday, January 21, 2011

KEPUTUSAN EXAM GROUP B BeST PROGRAM










Salam Semua,

Seperti yang dijanjikan, inilah hasil 2 minggu pembelajaran modul teknikal group B. Not Bad...Good luck untuk group A pulak. PJ tak sure lagi nak join lawatan ke Raub. Tak pegi rugi pulak rasanya...walaupun PJ dah tak larat lawat kilang lagi...kerja PJ kan Juruaudit. Muak.

PJ

Wednesday, January 5, 2011

ISU HALAL DIPERLEKEH....


Teringat iklan kat TV yang cakap "these recipes are my mothers' ". Nak cerita pasal halal, tapi masa angkat kotak, logo halal bukan logo halal jakim. Adoi, takkan takde orang edit benda ni.

Tuesday, January 4, 2011

PENGURUSAN SISA BUANGAN


Salam,

PJ sampai sekarang tertanya tanya bagaimana pengendalian rawatan sisa dan pengurusan sisa buangan (cecair dan pejejal) akan dijalankan di KIMAR. Ada perangkap lemak LAKASA kat setiap kilang, macam tak berfungsi jer...oh yer..bahan kimia untuk perangkap lemak ni siapa yang supply. Bagi yang dah operasi lama kat KIMAR, pernah jenguk tak kat perangkap lemak tu, jangan-jangan dinosur dah beranak pinak kt situ. Dah decide siapa yang akan handle solid waste ni. Parancangan waste water treatment plant setakat mana yer. nak suruh semua sisa kilang masuk kat sungai Gombak baru nak buat ker. Harap Orang JAS datang ler buat inspection....baru jalan. Gud Luck... Dengar cerita nak bagi semua kilang masuk dulu, then baru buat Jar test untuk analyze sisa...then baru nak design....so left behind. kalau kat Sate Samuri, kilang tak masuk lagi, WWTP dah siap...tak faham....tak paham

PJ

SELAMAT TAHUN BARU

Salam semua,

Rasanya belum terlambat untuk PJ mengucapkan selamat tahun baru kepada semua. Harap kepada usahawan yang belum memasuki KIMAR, moga tahun ni merupakan tahun anjakan dari kilang lama ke kilang berciri GMP. Kepada yang sedang melaksanakan dokumentasi GMP, harap dapat pastikan borang sekurang-kurangnya 2 bulan dilaksanakan. Kepada yang masih belum membayar sewaan apa yang patut kepada pihak MARA, silakan supaya apabila PJ ke Bangunan MARA, PJ tak dengar cerita kurang enak, berlegar-legar di telinga PJ. Bagi PJ, tahun ni adalah permulaan baik bagi Syarikat PJ...banyak kerja baru masuk hujung tahun, dan ini bermakna permulaan tahun baru yang agak promising. Ongoing projek banyak yang dah settle...Tahniah kepada ERP yang rasanya telah mendapat pensijilan GMP dari KKM dan HACCP dari SGS, Kepada Sate Kajang Hj Samuri yang rasanya CAR yang keluar hanya celah gigi dan hampir 90% CAR telah diambil tindakan...kepada PHL Trade Sdn Bhd dan Serene Summer Sdn Bhd...walaupun banyak rintangan, sekurang-kurangnya manual GMP telah sampai kepada pihak KKM untuk diproses. Madura Industries akan PJ audit 12 Jan ni dan Dkawi sedang melaksanakan manual GMP yang telah diserahkan sebelum MAHA. Ya, perundingan memang PJ buat sorang-sorang sebab PJ tak yakin orang lain buat...sorry. Ambil orang KKM, pergi audit macam penguatkuasa...mengarah aje kerjanya bukan membantu. Suruh audit GMP, guna checklist EU, macamana nak lepas...Bodoh betul. Ambil orang Universiti, asyik berkisar pasal yang general-general jer, tak praktikal langsung. Tak percaya cuba tanya pasal lantai ker, pasal kemasan dinding ker, jawapan yang keluar sahlah...mudah dicuci, warna cerah, tak mencemar makanan bla...bla..bla...

PJ selalu cakap pada bos PJ dulu. Kita kena jadi Dr pakar...kalau orang tanya lantai, huraikan sehingga jenis, spesifikasi sampai jelas, then orang baru anggap kita Consultant. kalau setakat bagi surface, baik baca buku jer. bab ni diorang kena improve. Memang diorang PHD bidang diorang, tapi diorang bukan PHD GMP atau HACCP...bare in mind. Korang selalu rasa, PHD semua pandai semua bidang...fikir balik bro...fikir balik

Kepada yang berangan nak buat HACCP di KIMAR, PJ ucapkan selamat berjaya. memang boleh dapat, tapi kalau PJ yang buat, perkara di bawah PJ buat dulu :
1) Formulasi produk dah stabil ker. lar penimbang digital pun takder...yang buat timbang pisang tu pun boleh guna pakailah...jangan lupa kalibrasi yer. nanti tak valid
2) Ada metal detector.....la kena pakai yang boleh detect aluminium tu ker...mahal tu
3) Food Tech ada....nanti Auditor datang, jangan bertebaran lari pulak. Kalau GMP pun agak tricky, inikan pulak HACCP...ingat lagi 7 prinsip HACCP....beza validasi dan verifikasi....kena buat validasi untuk parameter pemprosesan..camne nak buat tu. banyak kos terlibat yer. memang ler Makcik...mesti scientific basis ok, bukan setakat sedap kat tekak dan boleh masuk tembolok jer, HACCP ni bukan HASAD. Hire Food tech dengan gaji yang berpatutan yer ??? Bila lagi anak melayu bidang Food Tech nak rasa gaji besar ?
4) Anda jujur dengan diri anda...apa yang anda buat di kilang, kononnya masa auditor datang nanti boleh lari...Kalau Auditor retarded boleh lepas kot, Kalau PJ, siaplah korang. JUJUR dengan diri sendiri. Halalan Tyoyibba
5) Dah buat analisis produk akhir produk...bukan analisis pemakanan yer yang zaman tok adam punya. Yang latest!!! Kos jugak kan...
6) Lar lesen kilang belum dapat pulak...ni susah gak ni. Operasi haram la ni hypothetically...
7) Ada dengar-dengar desas desus produk tak boleh jual sebab GMP tak dapat...Kena tukar consultant tu. Lagi sikit production, lagilah senang nak dapat GMP, dokumentasinya ringkas...rekod operasinya kurang dll...Macam nak bagi reason jer. Dapatkan GMP dulu baru buat HACCP. nanti jatuh ke bumi, terus bungkus...

So renung-renungkanlah...selamat tahun baru. jangan kecik hati, sekadar berkongsi pandangan.

PJ

Monday, December 27, 2010

Kedai nasi kandar kotor dikompaun

Gara-gara meletakkan bahan makanan yang sudah digoreng di atas surat khabar lama, sebuah premis nasi kandar di Ayer Itam di sini semalam berdepan dengan enam kesalahan kebersihan dengan kompaun berjumlah RM510.

Bukan setakat itu, selain itu, sisa-sisa masakan turut dibuang ke dalam longkang sehingga menyebabkan berlaku pencemaran.

Menurut Ahli Majlis Perbandaran Pulau Pinang (MPPP), Ong Ah Teong, operasi kebersihan yang dijalankan oleh pihaknya itu berdasarkan aduan pelanggan di situ.

Beliau berkata, selain faktor kebersihan, empat pekerja premis tersebut juga didapati tidak mendapat suntikan typhoid termasuk tidak menggunakan apron, topi dan sarung tangan ketika bekerja.

"Selepas pemeriksaan, kita tidak teragak-agak mengeluarkan kompaun sebanyak RM510 kepada restoran berkenaan.

"Kita juga memberikan tempoh pembayaran semula kompaun iaitu selama dua minggu mulai hari ini (semalam). Sekiranya pemilik premis berkenaan dapat membuat pembayaran dalam tempoh tersebut, diskaun sebanyak 50 peratus akan diberikan," katanya kepada pemberita selepas operasi tersebut.


P/S: ade Restoran Nasi Kandar yang aku tidak boleh lupakan apabila mereka memasak di tepi TONG SAMPAH.. fuhhh dah la ade lalat, kemudian lalat tu hinggap di dapur mereka.. Sungguh meloyakan aku.. tapi aku tak nak bagitahu restoran mana... harap-harap bahagian penguatkuasa mengambil tindakan satu hari nanti..

Sunday, November 7, 2010

X-ray inspection: a compulsory stage to assure safety


By Mettler-Toledo Safeline

Article Content:

Safety regulations covering the production of food and pharmaceuticals products in China are becoming increasingly strict. Evidence of this can be seen in new regulations approved by the Chinese Ministry of Health and the General Administration of Quality supervision. Failing one of the quality and safety inspections can be a very bad experience for a brand, a product recall minimizes business opportunities, damages brand reputation, and has a potentially serious effect on sales.

Chinese manufacturers now have to equip their factories with strong product inspection systems in order to meet demands.

X-ray inspection ensures complete product integrity. It can detect dense contaminant such as glass, metal, stone and high-density plastics - ensuring health and safety for consumers. In addition, x-ray systems can simultaneously perform a wide range of in-line quality checks. These include measuring mass, counting components, identifying missing or broken products, monitoring fill levels, inspecting seal integrity and checking for damaged packaging. X-Ray helps manufacturers to achieve compliance with HACCP, retailer requirements, as well as national and international regulations.

Requiring top of the range x-ray inspection systems

Manufacturers are always looking to improve and ensure the safety and quality of their products, whilst at the same time reducing costs and increasing productivity.

At first glance, safety legislation can be regarded as something of a threat to the industry. Manufacturers tend to think that adding another inspection checking system on the line will decrease their productivity. The latest x-ray inspections systems are verified to be highly efficient, and do not slow down the production process. Conversely, they actually ensure maximum uptime for the production line.

For example, the Mettler-Toledo Safeline AXR x-ray system now available in China is designed to achieve extremely fast start-ups and product changeovers. Recognized for its speed, it can automate the identification and rejection of contaminants at production-line rates of over 500 packs per minute. It guarantees speed, hygiene and cost-effectiveness, making it the perfect system to comply with the latest Chinese food safety laws.

X-ray inspection – the passport to new markets

Before companies consider export as a means of increasing market exposure, they usually need to succeed on the domestic market.

Food safety incidents, such as the recent milk melamine scandal, simply cannot be repeated. The media attention around this scandal has only served to heighten consumer fears of repeat incidents. A recent survey conducted by IBM reveals that “60 per cent of people are actively concerned about the safety of food they purchase. Additionally, almost half of the 1000 people interviewed across 10 US cities said they would be less likely to buy something that had been the subject of a recall. Only 55 per cent of people said they trusted food manufacturers when dealing with a recall of a tainted food product.” The new Chinese regulations will effectively help to prevent food contamination incidents, which have caused so much damage to the reputation of its domestic producers.

The Chinese Ministry of Health, currently coordinating the law’s implementation, has drafted several extra regulations on food standards, the control of food risks and the management of new products. Supermarkets are subject to very strict standards, and manufacturers have to respect them if they want to see their products sold in store.

Up until recently Chinese food and pharmaceutical companies have not been subject to the same strict food safety laws as their European or American counterparts. To export their goods to Europe or America, industries now have to show that they follow scrupulous processes to ensure the safety of their products. Chinese manufacturers are taking this issue very seriously, especially as some countries have banned specific Chinese products until the country provides proof of inspections before exports leave the country.

It is now the responsibility of manufacturers to pay disposal costs if goods arrive in Europe or America out of probate. This has brought about an increase in the willingness of Chinese manufacturers to conduct reliable testing before offering their goods for export. X-ray inspection systems are perfect for these demands, as they offer simple yet excellent detection on high speed applications.

“Our systems are specially developed to satisfy both Chinese and global safety standards. Manufacturers are beginning to realise the overall positive impact of x-ray systems. As a result, brands that use x-ray systems are growing faster ”, says Morgan Yu, Marketing Manager for Mettler-Toledo Safeline in China.

Detecting the invisible

It only takes the slightest anomaly on a production line for a potential ruinous error to occur. As we know from experience, even the tiniest stray glass particle found can lead to PR crisis, and a business disaster for the brand.

X-ray inspection, such as the new AXR system, helps manufacturers to avoid these risks, and promises a total and efficient inspection across the entire production line. X-ray inspection systems can inspect single and multi-lane applications at high speed at the same time, without compromising detection sensitivity. It can also perform multiple inspection tasks simultaneously - like contamination detection and mass measurement.

Installations such as the GlassCheK x-ray for example, used by the Zhangzhou Gang Chang Can Food Company, can remove glass, stone, metal and high-density plastic contaminants, and simultaneously check the fill level of the jar and ensure that the closure is in place. This saves on costs and reduces waste.


GlassCheK x-ray


Conclusion

If contaminated, food and pharmaceutical products pose a genuine high risk to consumers. Such risks provoke justified concern, and require serious legislation for quality and safety control. Rigorous product inspection is therefore necessary.

Chinese factories are now legally obliged to equip themselves with efficient product inspection system, such as x-ray, to enhance their product safety for the domestic market and to satisfy European and American standards. X-ray inspection systems are able to detect dense contamination, with the result that Chinese exports are safe and promising for the economy. The success of the brand depends on the safety and the quality of its products: x-ray technology is one of the most reliable and efficient way of guaranteeing this.

About Mettler-Toledo Safeline:

Mettler-Toledo Safeline is the world’s leading supplier of metal detection and x-ray inspection solutions for the food and pharmaceutical industries. Together with Garvens Checkweighing, Mettler-Toledo Safeline forms the Product Inspection division of Mettler-Toledo.